Our Projects

A1 Docking Conveyor Line
End User : Hyundai Motors India Ltd
Location : Engine Assy Line – Engine#1
Description

A1 Docking conveyor line having 34 stations with One Main Operator Panel & Two sub–Operator Panel with HMI Display unit. Main Control Panel, 1 Main Operator Panel, 2 Sub Operator Panel & 6 Remote terminal Box, 7 RFID Box has been wired. Testing & try out has been taken at our customer end.
New RFID controller has been installed and programmed for model identification in 7 working stations. Also, HMI display unit installed & programmed in respective station for model display. In addition, buffer conveyor has been installed with 5 Lifters, 3 free turn tables, 1 Auto turn Unit (180 Deg), 2 Auto Turn Unit (90 Deg), 4 Diverters.

Conveyor Line Automation
Conveyor Line Automation
Softwares Used
GX Developer Mitsubishi Q Series
GT Designer GOT 2000 Series
Third Party Devices
RFID Balluff BIS Series
Communication
GOT 1000/2000 Series Ethernet
Remote IO’s, RFID CC-Link
Modules
PLC Mitsubishi Q Series
HMI GOT 2000 Series
Remote IO AJ65SBTB1 Series
CC-Link Module QJ71BT11N
Ethernet Module QJ71E71-100

New Model Addition (BA, GB, IB, IB Cross, CNG)
End User : Hyundai Motors India Ltd
Location : Engine Assy Line – Engine#2
Description

We have added new model addition program for 24 working station with respect to above mentioned models. Each model having 5-10 engine codes. Engine codes are reading through RFID and working sequence are based on engine codes. Parts spec. are reading through Barcode Scanner. PLC Program added for new model codes, various specifications all are displayed in HMI. Fool proof checking’s are achieved by model checking unit and Vision sensors.

Software Used
GX Developer Mitsubishi (PLC)
GP Project Manager Proface (HMI)
GT Designer Mitsubishi (HMI)
Keyence IV Series (Vision)
Communication
GOT 1000/2000 Series Ethernet
Remote IO Modules CC-Link
Third Party Device
RFID Balluff BIS Series
Barcode Scanner Sick
Vision Sensor Keyence
Modules
PLC Mitsubishi Q Series
Mitsubishi Q Series GOT 1000/2000 Series
Remote IO Mitsubishi AJ65 Series